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Aug 2023
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Specialty Chemicals and Advanced Materials
Petrochemicals

Carbon Fibers (2023 Program)

Carbon fiber is a high-value product whose exceptional properties (lightweight and high strength) make it an increasingly sought-after material. Although carbon fibers can be manufactured from various precursors, over 98 percent of the global supply is currently made from polyacrylonitrile (PAN) with pitch being the next most common precursor. The cost of production via those two routes for plants located in the United States, Western Europe, Japan and China has been estimated for the first quarter of 2023. NexantECA also provided a high-level analysis of the business and strategic considerations and commented on the technology availability from the perspective of a company entering or expanding into the carbon fiber market. Global carbon fiber and carbon nanotube capacities are also detailed.
Aug 2023
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Renewable Chemicals and Energy

Biorenewable Insights: Ethanol (2023 Program)

The purpose of this report is to analyze the developments the first and next generation bioethanol technologies. Production options explored several global regions and technologies covering fermentation route of the first-generation feedstock, hydrolysis and fermentation of the second-generation feedstock, and syngas fermentation from a technical, economic (cost of production model), carbon intensity, and capacity level. A discussion of implications for the conventional technologies is also included.
Apr 2023
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C1 Chemicals and Fertilizers
Oil, Gas and Refined Products
Renewable Chemicals and Energy

Low Carbon Intensity Hydrogen - A Technoeconomic and Carbon Intensity Study - 2023

Traditionally hydrogen is generated from fossil feedstock and processes that emit significant amounts of CO2. Green and other colors of hydrogen hold significant potential and interest for decarbonization of sectors that have previously been difficult to decarbonize. This includes both existing applications (e.g., refining, feedstock for chemicals) as well as emerging applications (e.g., e-methanol, e-ammonia, e-SAF), as well as potential in direct use for carbon emission free combustion. Growing interest in low carbon intensity hydrogen has stemmed from mounting net zero pledges and decarbonization goals, and an increasing focus on the energy transition. Production options explored several global regions (US, China, Brazil, and Western Europe) and technologies covering thermochemical (biomass gasification), bio-methane reforming, carbon capture, electrolysis, and other advanced pathways from a technical, economic (cost of production model), and carbon intensity level—including breakeven values for emission reductions under carbon taxation scenarios.
Dec 2022
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Polymers and Plastics
Petrochemicals

Flexible Plastic Packaging (2022 Program)

This report examines fabrication technologies for producing blown film, cast film, and bi-axially oriented films (e.g., BOPP, BOPET, and PLA). Technology trends and applications are also provided for these three fabrication processes. Cost estimates are presented to produce blown film (mono-, 3- and 7- layer), cast film (3-layer), BOPP, and BOPET from virgin resin material, at USGC, Western Europe, and China locations. Global blown film and bi-axially oriented PP film market overviews with a historical breakdown by region are also provided.
Dec 2022
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C1 Chemicals and Fertilizers
Oil, Gas and Refined Products
Renewable Chemicals and Energy

Biorenewable Insights: Green Hydrogen (2022 Program)

Traditionally hydrogen is generated from fossil feedstock and processes that emit significant amounts of CO2. In comparison, renewable or green hydrogen production results in materially lower emissions. Green hydrogen holds significant potential and interest for decarbonization of sectors that have previously been difficult to decarbonize. This includes both existing applications (e.g., refining, feedstock for chemicals) as well as emerging applications (e.g., e-methanol, e-ammonia, e-SAF), as well as potential in direct use for carbon emission free combustion. Growing interest in low carbon intensity hydrogen has stemmed from mounting net zero pledges and decarbonization goals, and an increasing focus on the energy transition. Production options explored several global regions and technologies covering thermochemical (biomass gasification), bio-methane reforming, electrolysis, and other advanced pathways from a technical, economic (cost of production model), and capacity level. A discussion of implications for the conventional technologies is also included.
Dec 2022
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Polymers and Plastics
Renewable Chemicals and Energy
Petrochemicals

Biorenewable Insights: Bioaromatics (2022 Program)

This report examines technical, commercial and economic aspects of producing BTX aromatics, particularly para-xylene, which is the principal co-monomer for PET used in the production of fibers and bottles. Major technologies covered at the cost of production level include catalytic fast pyrolysis, catalytic reforming of carbohydrates, cycloaddition of furans, catalytic conversion of iso-butanol to para-xylene, enhanced FCC of renewable feedstocks, renewable methanol-to-aromatics (MTA), rLPG-to-aromatics, bioethanol-to-aromatics (ETA).
Oct 2022
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Polymers and Plastics
Specialty Chemicals and Advanced Materials
Petrochemicals

Thermal Conversion Technologies – An Answer to Recycling Plastic Waste?

This report examines the technical, economic, and strategic aspects of thermal conversion (e.g., pyrolysis and hydrothermal treatment) technologies that are used to recycle mixed plastics waste. Selected developers of technologies were profiled and ranked under different criteria. The economic analysis of thermal conversion technologies, involving the production of feedstocks for olefins are provided for different geographic regions. In addition, the report includes an analysis of the plastic-based naphtha delivered cost competitiveness to Western Europe from the USGC, China, Japan, and Southeast Asia. An ethylene carbon intensity analysis is provided. Strategic and business considerations are also included in the report.
Jun 2022
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Polymers and Plastics
Specialty Chemicals and Advanced Materials

Nylon 6 and Nylon 6,6 (2022 Program)

Polyamides, often also referred to as nylons, are a major class of engineering thermoplastics that are used in the production of fibers, films and molded articles.  This report evaluates the technologies and economics for both batch and continuous production of nylon 6 and nylon 6,6.  A demand forecast and regional capacity tables are also included.
Dec 2019
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Renewable Chemicals and Energy
Polymers and Plastics

Biorenewable Insights: Bioplastics for Automotive (2019 Program)

The purpose of this study is to assess the technical, commercial, and economic aspects of bioplastics used in the automotive industry.  Several commercial technologies are provided for key plastics used in exterior and interior functions, under the hood parts, and chassis components.  The study also compares cost of production estimates for the key bioplastics.
Dec 2019
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Renewable Chemicals and Energy
Polymers and Plastics

Biorenewable Insights: Bio-Polymers for Food Applications (2019 Program)

This report investigates the various developments in biobased plastics for food contact applications.  Several commercial technologies are analyzed in depth.  Analyses include technical descriptions and cost of production estimates.

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