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May 2026
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Petrochemicals

Chlor-Alkali (2026 Program)

This report provides an analysis of the technologies, economics and markets producing chlorine and sodium hydroxide (or caustic soda) from chlor-alkali electrolyzers. Commercial and developing process technologies are discussed. Cost of production estimates and carbon intensity analyses have been developed to illustrate the cost competitiveness and carbon footprint of chlor-alkali production in the United States, Western Europe, India and China.
May 2026
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Petrochemicals

Epichlorohydrin (2026 Program)

Epichlorohydrin (ECH) is a key intermediate used principally in the manufacture of epoxy resins. Most ECH is produced from allyl chloride, although production from glycerol is gaining market share due to the availability of crude glycerol as a by-product of biodiesel production, while production from allyl alcohol is declining in terms of market share. Thus, the cost of production and associated carbon intensity for these three routes have been estimated for plants in the United States, Western Europe, and China for the first quarter of 2026. FGENexantECA also reviewed the developing ECH technologies including the catalytic epoxidation of allyl chloride and the electrophilic oxidation of allyl chloride. FGENexantECA also provided a high-level analysis of the business and strategic considerations along with an overview of technology availability, ECH applications, and capacity.
Apr 2026
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Petrochemicals

Butadiene/Butylene (2026 Program)

This report provides a comprehensive analysis of the technology, economics, and markets for the processing of the C4 hydrocarbon chain, which includes butadiene, isobutylene and 1-butenes. Commercial and developing process technologies are discussed. Cost of production estimates and carbon intensity analyses have been developed to illustrate the cost competitiveness and carbon footprint of butadiene, isobutylene, and 1-butene production in the United States, Western Europe, Middle East, South Korea and China.
Dec 2025
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Polymers and Plastics
Renewable Chemicals and Energy
Petrochemicals

Polyethylene Terephthalate (PET) Depolymerization (2025 Program)

This report discusses depolymerization as an advanced alternative to mechanical recycling for PET. Depolymerization technologies chemically break down PET into its monomers, enabling closed loop recycling and overcoming the quality limitations of mechanical methods. The report reviews key pathways such as glycolysis, methanolysis, and hydrolysis, outlining their process considerations, maturity, and feedstock applications. It highlights the cost-competitiveness and carbon intensity metrics these routes face, and presents global PET depolymerization capacity. Regional policy drivers are discussed to show how market pressures and infrastructure constraints shape the viability of depolymerization.
Nov 2025
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Petrochemicals

Formaldehyde (2025 Program)

This report focuses on technology developments in the formaldehyde industrial sector. This includes process routes from methanol using both metal oxide and silver oxide catalysts, alongside the incorporation of methanol recycle technology. Technology descriptions, major licensor profiles, process economics, carbon intensity, and regional capacity are included.
Nov 2025
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Polymers and Plastics
Petrochemicals

Plastic Pyrolysis (2025 Program)

This report discusses an alternative to mechanical recycling that allows for the processing of mixed plastics. Plastic pyrolysis is a thermochemical process that decomposes mixed plastic waste to produce pyrolysis oil, a potential feedstock for aromatics extraction, fluid catalytic cracking, and steam cracking to produce fuels and chemicals. Plastic pyrolysis technologies and the impact of different types of plastics feedstocks on process considerations and performance are covered in this report. Process economics for producing plastic pyrolysis oil and upgrading and utilization in a steam cracker are provided as well as a carbon intensity analysis.
Oct 2025
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Polymers and Plastics
Petrochemicals

Phenol/Acetone/Cumene (2025 Program)

This techno-economic report offers a review of chemistry, properties, technology, and development trends of the production of cumene, phenol and acetone. The report provides production economics for cumene and phenol/acetone production for several different global locations (United States, Western Europe, China, India and Southeast Asia) under a consistent first quarter 2025 price scenario. The report also provides a carbon intensity analysis.
Aug 2025
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Polymers and Plastics
Renewable Chemicals and Energy
Petrochemicals

Biorenewable Insights: Bioethylene (2025 Program)

This report provides an overview of commercial and developmental routes for the production of bioethylene. Technologies that are discussed in the report include (but not limited to) bioethylene from bioethanol, bionaphtha and municipal solid waste-based methanol-to-olefin plants. Recent developments by major players are presented, with process economics comparison and carbon intensity analysis for different production routes. The process economics is also mapped against the carbon intensities for corresponding production technologies in different regions.
Aug 2025
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Petrochemicals

Hydrogen Production Technologies (2025 Program)

Hydrogen is a key feedstock used in the chemical and refining industries. Most hydrogen is produced from natural gas via steam methane reforming (SMR), autothermal reforming (ATR) and partial oxidation (POX) as well as from gasification of fossil fuels such as coal and oil and, increasingly, from water electrolysis due to its low carbon footprint. In addition, hydrogen from ammonia cracking is a commercially proven pathway that is drawing growing interest as a viable method for clean hydrogen distribution. Thus, the cost of production and associated carbon intensity via those technologies for plants in the United States, Western Europe, and China have been estimated for the first quarter of 2025. NexantECA also provides an overview of global hydrogen capacity and a high-level analysis of the business and strategic considerations and technology availability from the perspective of a company entering or expanding into the hydrogen market.

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